What Is Rotor Shaft
The rotor shaft and body refer to forgings with sufficient mechanical strength to withstand the torque transmitted by the prime mover and the huge electromagnetic torque caused by the sudden short circuit of the generator outlet, and have good magnetic permeability, and are the carrier of the generator’s main magnetic pole. . MINGHE Hardware meets or exceeds the quality standards of the world’s most demanding industries with our state of the art equipment and trained professionals. For details or a trustworthy cost estimate on a CNC turning Rotor Shaft project, contact a minghe machining professional.
The rotor shaft is one of the more important parts in mechanical transmission. Due to the high quality requirements of the rotor shaft, its processing is very difficult, so according to the existing processing technology, the manual operation is generally carried out by staff with rich experience. The process flow of rotor shaft machining is as follows: Punching and forming blanks → grinding → rough turning A and B shaft sections → quenching and tempering → fine grinding → fine turning A and B shaft sections → taper grinding; high-frequency heat treatment of the tapered part and small shaft part , Tempering → Gear hobbing → High frequency heat treatment and tempering of the formed teeth to form a semi-finished product → Grinding the semi-finished product in third gear → Reinforcement → Anti-rust treatment and inspection. Most of our factory adopts automatic operation mode, which has high production efficiency and good production safety. The produced and processed rotor shafts are of high quality and the product accuracy is very consistent.
- CNC lathe processing: Φ5mm-Φ60mm*700mm
- CNC milling machine processing: 800mm*1500mm*700mm
3. Technical parameters
|Material||Alloy steel, carbon steel, stainless steel, stainless iron|
|Surface Treatment||Oxidation, blackening, electroplating, polishing, black matt treatment, sandblasting|
|Testing Equipment||Projector, roughness meter, thread pitch runout measuring instrument, caliper, micrometer, lever micrometer, micro thread caliper, gauge, Rockwell hardness tester, Webster hardness tester, diameter gauge, gear testing center, roundness tester, Deflection instrument, stop gauge, high gauge, thread gauge, etc.|
|Processing Equipment||CNC machining center, CNC lathe, CNC milling machine, internal and external cylindrical grinder, centerless grinder, CNC grinder, automatic lathe, grinder, punching machine, welding machine, drilling machine, tapping machine, wire cutting, thread rolling machine, CNC gear hobbing machine, super-precision surface Machine etc.|
|Drawing Format||PDF, dwg, CAD，JPG, Solidworks|
|Production Capacity||100,000 pcs/month|
|Size Range||OD：Φ4mm-Φ50mm, Length≤700mm|
|Application Field||Fitness equipment, automobiles, air conditioners, household appliances, office appliances, medical equipment, etc.|
|Package||Plastic bag + carton + (pallet), plastic bag + wooden box, according to customer requirements|
|Delivery Time||Sample: 10-15 days; Batch: According to the order quantity|
5. Manufacturer advantages
- Precision processing with drawings and samples;
- Production-oriented enterprise, more than 20 years of experience in precision shaft processing, strong technical support, advanced processing equipment, complete inspection equipment and a strong logistics inspection team;
- 100% factory inspection, quality assurance;
- Strong productivity and short processing cycle.
6. Common Material Processing
|Other commonly used alloy steels||35CrMo，20Cr，40Cr，40CrMo，42CrMo，20CrMnTi，20CrMMnMo,etc.,|
7. Surface Treatment
|stainless steel||Other steel materials|
8. Strict inspection standards
- Strong QC team;
- Incoming inspection of raw materials;
- First inspection, patrol inspection, random inspection;
- 100% factory inspection.
Minghe Rotor Shaft Case Studies List
Manufacturer of standard and custom spline, precision and worm shafts. Made from steel, stainless steel, aluminum, bronze, cast iron, plastic, fiber and nylon. Spline shafts are available in 56 in. length. Involute, straight and British standard metric gear tooth forms available. Various capabilities include boring, drilling, milling, knurling, reaming, gear cutting, thread grinding, turning, threading and tapping. Additional services such as heat treating, plating, passivation, anodizing, CMM inspection and testing provided. Low to medium volume production runs offered. Serves the aircraft, automobile, automotive, government, marine, military, mining, nuclear, semiconductor and transportation industries. Made in the China.